IIoT and Industry 4.0 to Create Growth in Telerobotics in Manufacturing
Kagan Pittman for Engineering.com: By now, we’re all be familiar with industrial robotics—but you might not have heard of telerobotics. Telerobotics is all about the control of semi-autonomous robots from a distance, hence the prefix “tele-,” meaning “to or at a distance.”
Telerobotics and teleoperation are playing an increasingly meaningful role in industrial automation and the rapidly evolving industrial Internet of Things (IIoT) arena, according to industry researchers at Mind Commerce Publishing.
It’s also worth noting that there are various other supporting technologies that promise to accelerate the adoption of industrial robotics and improve process controlling and monitoring in IIoT environments. These technologies include hardware, such as sensors, activators and dynamic control interfaces such as exoskeleton gloves, as well as software, such as Big Data analytics and artificial intelligence (AI). Cont'd...
3D printed designs easily stolen by nearby smartphone
Jack Loughran for E&T: 3D printers have been shown to be vulnerable to attack by smartphones that can steal designs by being within close proximity during the printing process.
A study from the University at Buffalo, USA explored security vulnerabilities in 3D printing, also called additive manufacturing, which analysts say will become a multibillion-dollar industry employed to build everything from rocket engines to heart valves.
"Many companies are betting on 3D printing to revolutionise their businesses, but there are still security unknowns associated with these machines that leave intellectual property vulnerable," said assistant professor Wenyao Xu, who worked on the project. Cont'd...
GE speeds up 3D printing push with bids for SLM, Arcam
Johannes Hellstrom and Maria Sheahan for Reuters: General Electric launched bids on Tuesday to buy two of the world's top makers of machines for metal-based 3D printing - Sweden's Arcam and Germany's SLM Solutions - for a total $1.4 billion to bolster its position in the fast-growing technology.
3D printing has been used to build prototypes for decades but has become more widespread for industrial mass production in recent years, with uses including the production of dental crowns, medical implants and light aircraft parts.
GE has long been one of the main proponents of industrial 3D printing, using it to make fuel nozzles for its new LEAP jet engine in what marked a big step in using the technology in mass production. Cont'd...
This new 3D-printing pen draws with wood, copper, and bronze
James Vincent for The Verge: 3Doodler's 3D-printing pens have always had a lot of potential (who doesn't want a souped-up glue gun that can draw 3D structures in midair?), but in our hands-on with the pens, their rough build quality means they come across more as toys than serious design tools. The company's latest model, the 3Doodler Pro, wants to shake up this perception, offering professional users more control, faster-setting plastics, and a whole new range of materials to work with.
Some of the new filaments on offer are pretty wild, too. 3Doodler says the Pro supports materials including wood, copper, bronze, nylon, and polycarbonate. Obviously, this doesn't mean you'll be sticking a length of dowel in the back of the Pro to draw tiny pieces of wooden furniture — instead, these new materials blend elements of their namesake into the plastic standard filament. Cont'd...
Hirose, Harting Team Up on 10 Gbit Ethernet Connector Standard
Spencer Chin for Electronics360: Interconnection component suppliers Hirose Electric Co., Ltd., based in Tokyo, and Harting Electronics GmbH, Espelkamp Germany, have reached an agreement on the joint development, product standardization and marketing of a miniaturized connection technology system for 10 Gbit ethernet. The technology will overcome the limitations of RJ45, which is not ideally suited for industrial environments and could only be deployed with certain modifications.
In light of this situation, Harting developed reportedly the world’s first industry-compatible field attachable RJ45. The miniaturization of components and interfaces in connection technology has become a key factor in global digitalization through the Internet of Things and Services. Cont'd...
Oak Ridge tool takes world record for largest 3D-printed object
Michael Irving for New Atlas: Oak Ridge National Laboratory (ORNL) is no stranger to impressive 3D printing feats, with a replica 1965 Shelby Cobra and a dwelling and vehicle which can power each other, already under its belt. Now a new plane wing trim-and-drill tool developed and 3D printed by ORNL has been certified by Guinness World Records as the largest solid 3D printed item.
Made from carbon fiber and ABS thermoplastic composite materials, the new tool measures 17.5 x 5.5 x 1.5 ft (5.3 x 1.7 x 0.5 m) and weighs around 1,650 lb (748 kg). To meet the requirements of the record, the item needed to be one solid piece of 10.6 cubic ft (0.3 cubic m), which a Guinness World Records judge confirmed at a ceremony. Cont'd...
Why manufacturing will make or break the future of energy
Lauren Hepler for GreenBiz: From solar panels a decade ago to energy storage today, the history of clean tech is littered with capital-intensive concepts poised to radically alter the relationship between industrialized society and the environment.
But why do these widely heralded breakthroughs always seem to limp along so slowly when it comes to actually hitting the market? The dreaded "valley of death" between conception and commercialization is one increasingly recognized explanation, dooming novel technologies to relegation in never-ending pilot projects as follow-on investment lags.
For Mark Johnson, the Department of Energy's resident innovation expert, the real problem often boils down to production. That is, not just inventing a new energy-centric technologies, but making sure those new tools can be reliably made in a cost-effective manner. Cont'd...
Going Beyond 3D Printing to Add a New Dimension for Additive Manufacturing
Lawrence Livermore National Laboratory: A team of Lawrence Livermore National Laboratory researchers has demonstrated the 3D printing of shape-shifting structures that can fold or unfold to reshape themselves when exposed to heat or electricity. The micro-architected structures were fabricated from a conductive, environmentally responsive polymer ink developed at the Lab.
In an article published recently by the journal Scientific Reports (link is external), lab scientists and engineers revealed a strategy for creating boxes, spirals and spheres from shape memory polymers (SMPs), bio-based "smart" materials that exhibit shape-changes when resistively heated or when exposed to the appropriate temperature.
Lab researcher Jennifer Rodriguez examines a 3D printed box that was "programmed" to fold and unfold when heated
While the approach of using responsive materials in 3D printing, often known as "4D printing," is not new, LLNL researchers are the first to combine the process of 3D printing and subsequent folding (via origami methods) with conductive smart materials to build complex structures. Cont'd...
New technologies reshape production lines
LINSEY MILLER & CHRISTOF WEHNER OF ARTESYN EMBEDDED TECHNOLOGIES, originally Published on Embedded Computing Design: Whether people call it Industry 4.0, Industrial Internet of Things (IIoT), or networked production, they are all talking about coming changing paradigms in the industrial network.
Today there are several single-task workstations, manned by humans or robots, which are connected to a higher-level enterprise resource planning (ERP) system. However, that hierarchy is on the cusp of changing massively in the near future to accommodate newer, more intelligent technologies spanning multiple segments of the production line. Cont'd...
A New Effort to Teach Low-Income Students Marketable Skills
Mikahail Zinshteyn for The Atlantic: The Obama administration is rolling out an experimental plan that will allow employers and training programs to partner with accredited universities to teach students work-related skills. This pilot will enable students to receive federal financial aid for programs that are typically ineligible for these funds, like coding boot camps.
By pairing traditional universities with companies that train workers for in-demand fields like computer coding and advanced manufacturing, the U.S. Department of Education hopes to create a new model for delivering high-quality academic credentials to workers in a shorter period of time. Cont'd...
How to prepare a business for an Industry 4.0 network
Joe Bombagi for Business Review Europe: The first industrial revolution was based on the use of steam to power machines. The second centred on the use of electricity to supply energy to assembly lines. The third came about with the use of electronics and IT to further automate production.
But all of that is in the past. We are now in the midst of the fourth industrial revolution, known as Industry 4.0, in which the Internet of Things (IoT) is set to overhaul not only business, but also every aspect of modern life. From cars, washing machines, and even clothing, to heart monitors and dams, anything and everything will soon be connected.
As a result, the Industry 4.0 phenomenon is expected to revolutionise all areas within the manufacturing space, connecting all the elements that take part in the production process within the industrial environment: machines, products, systems, and people. The IoT will make today’s organisations more competitive by enabling them to further automate manufacturing processes, and collect and analyse data which they can then use to tailor their products to specific client needs. Cont'd...
Brookings Report - America's advanced industries: New trends
Brookings Report: Â Leaders in cities, metropolitan areas, and states across the country continue to seek ways to reenergize the American economy in a way that works better for more people. To support those efforts, this report provides an update on the changing momentum and geography of Americas advanced industries sector-a group of 50 R&D- and STEM (science-technology-engineering-mathematics)-worker intensive industries the vitality of which will be essential for supporting any broadly shared prosperity in U.S. regions.
What emerges from the update is a mixed picture of progress and drift that registers continued momentum in the manufacturing sub-sector; a major slump in energy; and strong, widely distributed growth in high-tech services- all of which adds up to a somewhat narrowed map of growth overall. Â Cont'd.. .
2100 Animated Mechanical Mechanisms
Mechanical engineer Nguyen Duc Thang used Autodesk Inventor to animate different types of gears, joints, clutches, linkage and other common mechanisms. 2100 total:
(Nguyen Duc Thang's youtube channel) (download of all videos)
How 3D Printing Streamlines the Engineering Workflow
Michael Molitch-Hou for Engineering.com: The desktop 3D printing space has become an interesting one in the last year or so, as manufacturers shift the focus away from consumers and towards professional and industrial users. The technology has proven that it may not quite be ready to produce consumer goods for every household—or perhaps households aren't quite ready for 3D printing at home. Those in the industry know, however, that low-cost 3D printing is still a powerful technology, if not for fabricating home goods, then as an early design tool and, in some cases, even for short-run manufacturing. Cont'd...
Metal additive manufacturing software 'Amphyon' uses simulations to offset printing distortions
Benedict for 3Ders.org: German startup Additive Works is developing a simulation-based preprocessing software for metal additive manufacturing. The “Amphyon” software package, currently in beta, uses a four-step approach which enables manufacturers to predict and avoid potential deformations in their printed parts.
As the metal additive manufacturing industry expands its collective wealth of knowledge and experience, users of SLM 3D printers are becoming less likely to create faulty printed parts. While a complete amateur might make the mistake of printing an unsupported or weak structure which exhibits radical contortions before it has even left the print bed, most makers now know a few things about stress points, deformations, and how to avoid bad prints. Despite these advancements, problems still persist even for the most advanced users of laser-based 3D printers. Problems such as residual stresses, deformations, and insufficient part density can occur frequently and, due to various design, material, and hardware factors, can often be hard to predict. Cont'd...
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