Safety solutions for intelligent human-robot collaboration
Fanny Platbrood for SafeToWork: Human-robot collaboration (HRC) describes a work scenario in which humans and automated machines share and work in the same workspace at the same time. Driven by Industry 4.0, this model of collaboration promises highly flexible workflows, maximum system throughput and productivity, as well as economic efficiency. However, ensuring that HRC is actually able to live up to this promise requires exactly the right safety technology for the application in question.
One of the major issues associated with Industry 4.0 is making work processes flexible. At the extreme end of the spectrum, this may involve manufacturing products in batch size 1 under industrial mass-production conditions – that is, manufacturing unique items on a conveyor belt. Cont'd...
Hirose, Harting Team Up on 10 Gbit Ethernet Connector Standard
Spencer Chin for Electronics360: Interconnection component suppliers Hirose Electric Co., Ltd., based in Tokyo, and Harting Electronics GmbH, Espelkamp Germany, have reached an agreement on the joint development, product standardization and marketing of a miniaturized connection technology system for 10 Gbit ethernet. The technology will overcome the limitations of RJ45, which is not ideally suited for industrial environments and could only be deployed with certain modifications.
In light of this situation, Harting developed reportedly the world’s first industry-compatible field attachable RJ45. The miniaturization of components and interfaces in connection technology has become a key factor in global digitalization through the Internet of Things and Services. Cont'd...
Factory Equipment Maintenance and Industry 4.0
The automation and collection of information thats available from machine to machine communication enables manufacturers to transition from corrective to preventive maintenance and ultimately to predictive technologies which rely on more information and data collection.
New technologies reshape production lines
LINSEY MILLER & CHRISTOF WEHNER OF ARTESYN EMBEDDED TECHNOLOGIES, originally Published on Embedded Computing Design: Whether people call it Industry 4.0, Industrial Internet of Things (IIoT), or networked production, they are all talking about coming changing paradigms in the industrial network.
Today there are several single-task workstations, manned by humans or robots, which are connected to a higher-level enterprise resource planning (ERP) system. However, that hierarchy is on the cusp of changing massively in the near future to accommodate newer, more intelligent technologies spanning multiple segments of the production line. Cont'd...
How to prepare a business for an Industry 4.0 network
Joe Bombagi for Business Review Europe: The first industrial revolution was based on the use of steam to power machines. The second centred on the use of electricity to supply energy to assembly lines. The third came about with the use of electronics and IT to further automate production.
But all of that is in the past. We are now in the midst of the fourth industrial revolution, known as Industry 4.0, in which the Internet of Things (IoT) is set to overhaul not only business, but also every aspect of modern life. From cars, washing machines, and even clothing, to heart monitors and dams, anything and everything will soon be connected.
As a result, the Industry 4.0 phenomenon is expected to revolutionise all areas within the manufacturing space, connecting all the elements that take part in the production process within the industrial environment: machines, products, systems, and people. The IoT will make today’s organisations more competitive by enabling them to further automate manufacturing processes, and collect and analyse data which they can then use to tailor their products to specific client needs. Cont'd...
Data, Digital Threads and Industry 4.0
How software and technology are digitizing the manufacturing industry, and the benefits to business leaders.
Industry 4.0 - Interview with fabb.one Ltd
Since the factory of the future ought to be connected with its clients, we fit perfectly in this schema.
Do the benefits of robotics outweigh the heavy demands on infrastructure?
Ben Rossi for Information Age: Robotics has already been deployed in manufacturing to great effect for over a decade, performing delicate and precise tasks with greater accuracy than humans.
But now cutting-edge robots and other smart machines are set to join forces with the rapidly expanding Internet of Things, which Gartner estimates will total 25 billion devices by 2020.
In healthcare, robotic services are already operating pharmacy dispensers and robotic trolleys are now deployed in a growing number of hospitals. In hospitality, robots deliver services such as drinks dispensing and automated trolley deliveries.
Robots have even made their way into education, where they are being deployed successfully as a tutor, tool or peer in learning activities.
But what impact will this large-scale adoption of robotics have on existing networks as they encounter inevitable further strain? Cont'd...
IISc building India's 1st smart factory in Bengaluru
Chethan Kumar for The Times of India: India's first smart factory — moving from automation to autonomy — where machines speak with each other, is being set up in Bengaluru.
A smart factory, armed with data exchange in manufacturing and the Internet of Things (IoT) is the future and experts are calling it revolution Industry 4.0. Reports peg the smart factory industry to touch $215 billion by by 2025 and there has been no major economy in the world that is not embracing it.
And, India's very own smart factory, the first one, is making progress at the Indian Institute of Science's (IISc) Centre for Product Design and Manufacturing (CPDM) with a seed funding from The Boeing Company.
CPDM Chairman Amaresh Chakrabarti, who spoke exclusively to TOI about the project, said: "Yes, it will actually be manufacturing things here. But it will be a scaled down version, we won't have the numbers of an actual factory." As for the funding, he said: "I can only say Boeing is giving us enough to implement the project. I cannot discuss details. But the project is revolutionary. Indian factories now have automation, we've made some progress there, but here, we are talking about a facility that is autonomous, thinking and working on its own." Cont'd...
Industrial digitisation on fast track
The New Indian Express: In a move to build the digital enterprise, the digitisation in industrial sector is set to grow to 65 percent in the next five years as it is a priority of most CEOs in the industry, according to a PwC report.
According to PwC Industry 4.0 report, more than half of the industrial companies in India are using data analytics and over 90 per cent expect data to impact their decision-making in five years.
Globally, digitisation is expected to rise to 72 per cent from 33 per cent, the report noted.
It is also noted that around 39 percent of the companies plan to invest more than 8 percent of their annual revenues in digital programmes in the next five years. Cont'd...
Where do you get the I/O for the IIoT?
Nick Butler, National Instruments for ControlDesign: Data is the heart of all Internet of Things systems, including systems deployed into industrial environments.
When we talk about making the aging electrical grid smarter or the factory of the future more efficient, what we’re really after are insights that can make our equipment and infrastructure smarter and more efficient. And to deliver these incredibly valuable insights, which will result in millions of dollars in savings, uptime or operational efficiency, we need data. Lots of it. We also need complex, computationally intensive algorithms that scour the data to find trends, patterns and anomalies (Figure 1).
While these algorithms and analysis routines are a very important piece of the IIoT puzzle, the best data scientists in the world cannot predict equipment failures without enormous amounts of data. Cont'd...
Schneider Electric's three steps for implementing Industry 4.0
Eric Emin Wood for IT World Canada: Manufacturing companies with visions of incorporating the latest automated, cloud-based, analytical tech into their production process need to recognize the value of a measured approach, an original equipment manufacturing (OEM) veteran says.
Martin Stephenson, vice president of process automation for OEM Schneider Electric Canada, which specializes in power management, building management, datacentres, and process and automation control, says that while some firms are equipped to embrace the change right away, others might find that implementing what he calls “Industry 4.0” isn’t a good fit for them at all.
“Just because you can, doesn’t mean you should,” he says. “Customers need to have a truthful conversation with themselves and say, ‘How do we manage what we do now? Are we ready for this step? … Do we have the right infrastructure? Do we have the right cybersecurity in place?’ There are a lot of discussions to be had before this leap of faith happens.” Cont'd...
10 Ways Machine Learning Is Revolutionizing Manufacturing
Louis Columbus for Forbes: Every manufacturer has the potential to integrate machine learning into their operations and become more competitive by gaining predictive insights into production.
Machine learning’s core technologies align well with the complex problems manufacturers face daily. From striving to keep supply chains operating efficiently to producing customized, built- to-order products on time, machine learning algorithms have the potential to bring greater predictive accuracy to every phase of production. Many of the algorithms being developed are iterative, designed to learn continually and seek optimized outcomes. These algorithms iterate in milliseconds, enabling manufacturers to seek optimized outcomes in minutes versus months.
The ten ways machine learning is revolutionizing manufacturing include the following:
Companies, employees not quite ready for cognitive technology wave of robotics, AI, machine learning
Larry Dignan for Between the Lines: Robots, artificial intelligence, machine learning and other cognitive technologies will replace about 7 percent of U.S. jobs by 2025 with office and administrative staff taking the biggest hit, according to a Forrester Research forecast.
The bad news is jobs will be lost. The good news is that new gigs will be created as cognitive technology takes hold. One reason the disruption won't be larger or happen sooner is that companies aren't ready for the change related to the new automated workforce, said Forrester.
Among the key items:
16 percent of U.S. jobs will be replaced, but 9 percent of jobs will be created. That's how Forrester gets to the 7 percent job loss by 2025 figure.
Emerging jobs will be robot monitoring pros, data scientists, automation specialists and content curators.
93 percent of automation technologists feel unprepared to take on smart machine technologies.
83 percent saw cognitive computing as critical to their companies' future.
32 percent of respondents said they are prepared for the cognitive technology changes ahead, but only 12 percent are prepared to deal with the human and organizational fallout.
46 percent say the number of jobs will remain about the same and 43 percent of respondents thought jobs would decline.
Full Article:
'UK manufacturers fail to understand Industry 4.0'
Ian Vallely for Works Management: There isn't enough understanding of Industry 4.0 by UK manufacturers, according to a report by BDO in partnership with the Institution of Mechanical Engineers. It said just 8% of UK manufacturers have a significant understanding of Industry 4.0 processes despite 59% recognising that the fourth industrial revolution will have a big impact on the sector, according to the report .
As the increasing use of automation, data exchange, technology and wider supply chain communications driven by Industry 4.0 provides both huge opportunities and threats to UK manufacturing, there remains a ‘gaping hole’ in the education and understanding of Industry 4.0.
According to the BDO Industry 4 0 Report, increased productivity, better data analysis, increased competitiveness and lower manufacturing costs are the top ways in which Industry 4.0 will affect UK manufacturing. Cont'd...
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