Achieving Lights-Out Manufacturing with Industrial Robots

Kagan Pittman for Engineering.com:  Lights-out manufacturing is the ultimate achievement of advanced automation and industrial robotics is the key. HIROTEC AMERICA, a provider of weld assembly equipment for OEMs, is chasing that dream on the back of a robot that, frankly, looks like a sci-fi centaur.

Combining an OTTO 1500 self-driving vehicle with a pair of Yaskawa Motoman robotic arms, HIROTEC has begun an initiative to completely automate its facility by 2025, relegating its human workforce to higher-value positions requiring complex problem solving and attention to detail.

The robot combo has been tasked with automating a black oxide process, which involves dipping parts in various chemical baths in a precise sequence. Specific time delays are required between dips as parts become oxidized, resulting in a corrosion-resistant surface.

Previously, the process was done manually by whomever had the time to step away from their other tasks. Without a set operator, quality was inconsistent and the process had to be redone often. Obviously, this was detrimental to production efficiency and overall throughput.  Full Article:

Featured Product

Datanomix Production Monitoring

Datanomix Production Monitoring

Datanomix Production Monitoring delivers instant visibility into your shop floor performance. Through real-time alerts, simple machine connectivity, and our kick-ass coaching, you'll catch inefficiencies early, align your team with meaningful metrics, and respond faster to issues before they escalate. The software adapts without operator input and works out of the box with purpose-built Tracks (Efficiency, Delivery, Tooling, and more). Production Monitoring arms you with the data to make more, waste less, and lead with confidence. And while real-time visibility keeps you sharp in the moment, historical insights ensure you're learning from the past to drive ongoing continuous improvement.