A collaborative effort between VAC-U-MAX (vacuum conveying systems), GEMCO (blending and drying solutions), and VORTI-SIV (sieving technology) has resulted in the AM-MPRR system for complete metal powder lifecycle management. It empowers users with perfect mixes and sustainable recycling, paving the way for a greener and more cost-effective AM workflow.

GEMCO, a leading manufacturer of industrial mixing and drying solutions, successfully showcased its latest advancements at the RAPID + TCT. The event provided a valuable platform for GEMCO to connect with industry professionals and present its new products.

"At GEMCO, we believe in the power of collaboration to drive innovation," stated Casey Bickhardt, President/CEO/Owner of GEMCO. "Our participation at RAPID + TCT, alongside industry leaders VAC-U-MAX and Vorti-Siv, provided a valuable platform to showcase the AM-MPRR and its potential to transform the AM landscape."

A Collaborative Effort to Revolutionize Metal Powder Processing

A highlight of the showcase was the introduction of the all-new AM-MPRR system (Additive Manufacturing Metal Powder Recovery and Reconditioning System). A collaborative effort between VAC-U-MAX (vacuum conveying systems), GEMCO (blending and drying solutions), and VORTI-SIV (sieving technology) has resulted in the AM-MPRR system for complete metal powder lifecycle management. This innovative system streamlines the entire metal powder lifecycle for powder bed fusion and binder jet printing, encompassing unloading, handling, reclamation, and reconditioning.

"The AM-MPRR addresses two key challenges for AM manufacturers," said Bickhardt. "Perfecting the powder mix and powder recycling are crucial for cost-efficiency and sustainability in this industry. The AM-MPRR delivers on both fronts."

"This unit removes solvents and seamlessly blends in virgin material, transforming excess powder into a reusable resource. The reconditioned powder flows like water guaranteeing the quality of a print build. This translates to significant cost savings for our customers, while minimizing environmental impact - a win-win for both efficiency and sustainability," Bickhardt explained.

Safety at the Forefront

Safety is paramount in AM powder production, especially when dealing with potentially explosive materials like titanium and aluminum. GEMCO systems are addressing this concern by incorporating several safety features, including:

• Special grounding systems and monitoring equipment are integrated throughout the blenders, dryers, and recycling units.
• A vacuum tumble-drying process that utilizes an inert atmosphere to protect the powder, reduce the boiling point, and handle potentially explosive dust. This process can also adjust temperature ranges to meet specific client requirements.

Experience GEMCO's Solutions

GEMCO's participation in RAPID + TCT 2024 underscores the company's dedication to advancing the AM industry. Beyond the AM-MPRR, GEMCO's recent membership in the National Institute of Standards and Technology's (NIST) Metal Additive Manufacturing Powder Consortium further exemplifies this commitment.

For more information on the AM-MPRR system and other industrial mixing and drying solutions, please visit the company's website at www.okgemco.com or contact GEMCO directly at 800.654.3626 or sales@okgemco.com.