One of the locations where RODE adds value is for DHL eCommerce in Rotterdam. In this machine, two Ensenso 3D cameras from IDS Imaging Development Systems GmbH are implemented to provide the required image data.
Pallet by pallet - Intelligent robotic vision system destacks up to 800 objects per hour
Case Study from | IDS Imaging
According to the German Parcel and Express Logistics Association (Bundesverband Paket und Expresslogistik e. V.), 4.15 billion courier, express and parcel shipments were sent in Germany alone in 2022. Annual shipment growth to around 4.9 billion is realistic by 2027. Against this backdrop and the generally prevailing shortage of personnel, there is only one solution for shipping and logistics companies to cope with this immense volume of orders: increased automation. The global robotic integrator AWL offers RODE, an intelligent robotic depalletizer solution. One of the locations where RODE adds value is for DHL eCommerce in Rotterdam. In this machine, two Ensenso 3D cameras from IDS Imaging Development Systems GmbH are implemented to provide the required image data.
Application
RODE, the acronym for RObotic DEpalletizer, is a pioneering product from AWL in the intralogistics market. The robotic solution is able to efficiently process packages randomly arranged on a pallet, setting it apart from conventional systems.
The intelligent robot-supported depalletizer, therefore, automatically destacks any packaged goods such as cartons, bags or containers from pallets and thus ensures their continuous processing - without delays or downtime. Even "extra shifts" at peak times can be implemented at any time, e.g., to cope with the increased workload during Christmas. This frees up staff for more qualified tasks, such as the subsequent processing of consignments or handling customer inquiries. At the same time, it relieves employees of physically and ergonomically demanding tasks and reduces the risk of injury.
Up to 800 packages in continuous operation
"This intelligent robotic solution integrates AI image processing and high-tech gripper technology. The system recognizes products and can flip the items to ensure that the required long side is leading," explains Sander Lensen, R&D Manager at AWL. Two Ensenso X36 3D cameras provide the necessary image data. They are able to provide robust 2D and 3D information on products on a pallet measuring 1200 x 1200 mm and a maximum height of 2400 mm. The integrated image processing system processes this further and enables the depalletizer to identify each individual package and determine the corresponding gripping position - for robust robot-assisted picking.
RODE processes up to 800 parcels per hour
3D cameras for future-oriented robotics
Outlook
Camera
Ensenso X - the modular and flexible 3D camera system
Customer
https://awl.nl/rode
Sabine Terrasi
IDS Imaging Development Systems GmbH
Dimbacher Str. 10
74182 Obersulm, Germany
T: +49 7134 96196-0
E: s.terrasi@ids-imaging.de
W: www.ids-imaging.us
Image rights: AWL
© 2024 IDS Imaging Development Systems GmbH
About IDS Imaging Development Systems GmbH
IDS Imaging Development Systems GmbH is a leading manufacturer of industrial cameras and pioneer in industrial image processing. The owner-managed company develops modular concepts of powerful and versatile USB, GigE and 3D camera as well as models with Artificial Intelligence (AI). The almost unlimited range of applications covers multiple non-industrial and industrial sectors of equipment, plant and mechanical engineering. The AI image processing platform IDS NXT is extremely versatile and opens up new areas of application where classic rule-based image processing reaches its limits. With visionpier, IDS operates an online marketplace that brings together suppliers of ready-made image processing solutions and interested end customers in a targeted manner.
Since its foundation in 1997 as a two-man company, IDS has developed into an independent, ISO and environmentally certified family business with around 350 employees. The headquarters in Obersulm, Germany, is both a development and production site. With branches and representative offices in the USA, Japan, South Korea, the UK, France and the Netherlands, the technology company is also globally represented.
The content & opinions in this article are the author’s and do not necessarily represent the views of ManufacturingTomorrow
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